LOCATION: Ankeny
TYPE OF WASTE ADDRESSED: Inventory
DATE: 04/08/2025
NAME: Adam Spencer
DEPARTMENT: Operations
BEFOREBEFORE
AFTERAFTER
IMPROVEMENTS

Reusing runner instead of throwing away
All sport tech doors 6 part #s
Parts produced annually by part #
100550 - 18,883 parts
100551 - 17,904 parts
100558 - 14,158 parts
100559 - 14,676 parts
100560 - 26,725 parts
100561 - 27,240 parts
Total doors produced annually 119,586
Runner weight per shot - 0.191lbs
119,586 shots x 0.191lbs = 22,840.93lbs
Material Cost - $1.4275 per lb
22,840.93lbs x $1.4275 = $32,605.43 annual savings